OUR SPECTRUMOF SERVICES
Customer proximity

We deliver customer specific solutions

Having passion for high precision we create customer values and offer a wide spectrum of exact precision parts for demanding applications as well as long usage time.
Everything from a single source

Our specialty are integral complete solutions starting with an idea over development to its optimum – price production and delivery adherent to schedules. In all the phases of the process we act as an economically thinking partner, while still having our eyes on highest quality and ecologic sustainability.

Precise engineering and more

Consultation

The sooner we are participating on the product development process, the more efficient can the solutions be. Our customer centre specialists are here for you starting from your enquiry until the after-sale-service.

Production Transition

Extraordinary ideas can be pursued by means of our highly modern machinery. Our CAD/CAM workplace helps out too in order to make the data exchange easier.

Production

Precisely planned and precisely done: We produce prototypes, 0-series and series of all the machinable substances. While covering all the fields of precise engineering.

Treatment of surfaces

Reliable and solid: We cooperate with certified efficient external partners on every kind of surface.

Assembly / Systems

When producing individual articles, we also overtake further value-adding stages as the assembly of the systems for ready-to-mount component groups.

Quality testing

In addition to the incoming control of the material, our work pieces undergo numerous interim controls. In the serial production, we keep performing random controls, whereas samples and 0-series are being controlled 100%-ly. Furthermore, no article leaves the house, not having passed a thorough end control.

Documentation

If materials test certificates, machinery protocols, acceptance test certificates or initial sample inspection records: all the process relevant steps are being documented.

Logistics concept

All the shipping methods are being performed in compliance with Incoterms 2010. Our own company shuttle transports your goods during the production to our external partners. Furthermore, we are capable of all the cooperation forms, from the classic single order until series on demand and consignments.

OUR PRODUCTION POSSIBILITIES
Production is our task

Precise into tiniest detail

Our highly qualified technicians have an extensive machinery at their disposal – combined with the most up-to-date technologies it guarantees the top performance.

We bundle all competencies necessary for the activities of almost all of the production fields of precise engineering under one roof. In addition to our key competency component groups: turned parts, milled parts and grinding parts we also come up with the following spectrum of services.

Wide production spectrum with a maximum quality

  • CAD-/CAM

    With our CAD-/CAM workplace and also thanks to our Solidworks-Partner DPS, we are: More efficient. Faster. More dynamic. 


    Your advantages

    > Shorter development time

    > Higher productivity

    > Useful integrated applications

    > Low development costs

    > Easy to use

    > Flexible library concepts guarantee constant extension of work processes & complete components. 

    > Machine neutral workpiece description provides for efficient programming 

    > Improved cooperation, even with customers and suppliers 

    > Time consuming machine specific start-up and shut-down movement or positioning processes fall away.

    > Well-engineered post processor concepts provide for reliable conversion of the drawing data into CNC-machine language. 

    > Minimized processing times are being reached thanks to optimization of drilling, tool pre-exchange as well as optimization of travel lengths.


  • CNC | Turning, Milling, Grinding

    CNC-Turning

    e.g. Spinner, Emco, Biglia


    > Short-turned parts

    > Turning from bars 

    > Chuck parts after sawing

    > Standard and special threads 

    > Variety of transverse, rear and front side treatments

    > From round bars and inserted components

    > As single parts, in small and big batches 

    > According to samples, drawings or your completely specific instructions

    > As a plain turned part or to be further processed by our machining



    CNC - Milling and centres of vertical processing

    e.g. Bridgeport/Brother


    > Processing of small and big parts 

    > Production of single workpieces as well as serial production

    > Prototype and fixture construction 

    > Processing of all the machined materials 



    Grinding

    Complete production according to customers ‘wishes, lateral feeds included


    > Cylindrical grinding between centres

    > Centreless grinding

    > Infeed grinding

    > Through feed grinding

    > Honing

  • Gear cutting

    Using our fully automatic gear cutting machines - M&Z, Affolter, Lambert, Mikron – we produce your gear parts in highest precision. Of course, we are acquainted also with the “traditional” handicraft and are therefore ready to help out with all questions regarding further production and function processes. 


    Service 

    > produced completely 

    by ourselves – according

    to the drawings 

    (i.a. various metric - 

    & inch divisions, HTD)

    > Gearing by provision

    > Consultations regarding gearing optimization

    > From the production of sample, over 0-series

    to the batch ready product

    > Made of all the machinable materials incl. plastics


    Standard gearing 

    > Snail gear (worm shafts)

    > Worm wheel

    > Spur wheels (straight cut -/helical cut)

    > Bevel wheels (straight cut, Conikron)

    > Joining of Internal and external splines 

    > Toothed belt wheels

    > Chain wheels


    Special gearing

    Every form of a gearing with 

    special specifications is welcome.

    > Knurling, joining, milling

    > Multiple - gearing

    > Screw body- Worm gear – connections 

    > Snail gear-Spur wheel- and Bevel wheel - pairing

    > Worm shafts

    > Gear wheels and sprockets

  • Treatment of surfaces

    Diverse solutions. Thanks to our certified partners, we guarantee seamless procedures.


    Kolsterising

    Surface hardening by means of austenitic stainless steel without losing the corrosion resistance. 


    Anodization

    The Anodization processes treat the surface by creating oxide protection layer on aluminium. However, the protection layer will not be beaten on the workpiece itself, but will be created by the transformation of the uppermost metal zone. A 5-25 micrometre thin layer will be created, this layer consequently protects from corrosion. 


    Case-Hardening steels

    Case-hardening steels receive their typical characteristics as a hard and wear resistant edge layer and a tough core. There is a possibility to partially protect the components, so that these surfaces can be consequently processed mechanically. 


    Salt bath nitriding

    By means of Tenifer treatment® we are able to reach nitriding hardness depths of 10-30 µm and get a thin wear resistant edge layer of a mouse-grey colour. Using this thermal treatment we will reach an improved wear and corrosion resistance, which significantly prolongs the life expectancy of the components.


    Sandblasting

    This is a process used to clean the workpiece surface from cinder residues that have been created by hardening or from the corrosion and varnish residues. An optimum surface will be reached, so that the varnishing and electroplating can be conducted. 


    Tempering

    The aim of this thermal treatment is to get a component of higher resistance and stretch limit, as well as of great viscosity (elongation at break). 


    Others

    ❯ Available on request! 


  • Assembly / Systems

    Many single parts become one thing: On customers´ request, we create single components as well as complex component groups and are flexibly at your disposal offering our experience from material procurement over the workpiece processing up to the assembly itself. We make sure that your component group will be assembled part by part and gets functional after doing so. 


    Component groups & assembly

    We are performing almost all kinds of assembly. Furthermore, we cooperate with DIN EN ISO – certified, efficient partners. 


    System assembly for the ready-to-mount single components 

    > Your – or the subsupplied – provided article

    > Components produced by us according to your drawings 

    > Development and self-construction of assembly fixtures 

    > Provision of testing equipment fixtures 

    > Quality assurance and documentation on the individual control sequences  

    > Prototype construction until the batch series


    Connection types

    > Grouting, shrinking, kerbing, riveting, caulking 

    > Winding, crimping, precision laser welding

    > Adhesive bonding


    Further processing

    > thread rolling 

    > Grooves and contours broaching 

    > Sink and wire erosion

    > Automated band saw


    Machine engraving

    > Serial number

    > Logo

    > Date

    > According to your wishes

    > Mechanical Engraving 

    and laser inscription

  • Quality testing

    In our well fitted, air-conditioned metrology room we have just the best equipment at our disposal. 


    Examples of quality controls 

    > First sample control

    > 3D-measurement 

    > Double flank roller testing, e.g. loops, sprockets and centre distance

    > Matrix-wheel measurements 

    > Hardness testing according to Rockwell and Vickers acc. to VDA & FAI EN 9102-2006

    > Surface roughness measurement by our surface partner.

MACHINABLE MATERIALS
Nothing is impossible

Precisely fitting to your needs

Our experience say that the right choice of material is important. There are many optimization possibilities, but what is decisive are not the characteristics of the special material, but from a word go the anticipated usage. This will show us a way to the future and we will gladly set up this way with you!

With full commitment

Our experience say that the right choice of material is important. There are many optimization possibilities, but what is decisive are not the characteristics of the special material, but from a word go the anticipated usage. This will show us a way to the future and we will gladly set up this way with you!
Werner Gammel, Technical Manager

Material

Non-ferrous metal

Here belong aluminium, copper, bronze and brass. Depending on the choice of alloy, the non-ferrous metal are especially well machinable and even so provide quality product characteristics. 

Titanium

Corrosion resistant and even so of low density: these are the characteristics that are really reaction friendly if exposed to high temperatures. By choosing an adequate alloy, one may prevent this effect. 

Stainless steel

Steels of a high purity as well as alloyed stainless steels count to stainless steels as such.

Machining steel

Machining steel is a steel that can be optimized in order to be processed more efficiently. That´s why the steel will be alloyed with phosphorus and/or sulphur.

Plastics

Depending on the type of plastic as POM or PEEK, these types of gear wheel are wear resistant, self-lubricating, corrosion resistant, low-noise and an interesting alternative in lightweight construction.